Assembly Line Balancing
Presentation
•
Professional Development
•
Professional Development
•
Medium
vinay kumar
Used 3+ times
FREE Resource
5 Slides • 16 Questions
1
Assembly Line Balancing
Understanding assembly lines
2
Steps to make a fabric face mask
Cut fabric to shape - 3 minutes
Sew mask using sewing machine - 2 minutes
Sew elastic - 1 minute
3
Multiple Choice
Task 1: Cut fabric to shape - 3 minutes
Task 2: Sew mask using sewing machine - 2 minutes
Task 3: Sew elastic - 1 minute
Which of the following has highest output?
One person performing all three steps
Two people performing all three steps together
4
Multiple Choice
Task 1: Cut fabric to shape - 3 minutes
Task 2: Sew mask using sewing machine - 2 minutes
Task 3: Sew elastic - 1 minute
Which of the following has highest output?
Person 1 performing step 1 and Person 2 performing steps 2 and 3.
Two people performing all three steps together
Both are same.
5
Multiple Choice
Task 1: Cut fabric to shape - 3 minutes
Task 2: Sew mask using sewing machine - 2 minutes
Task 3: Sew elastic - 1 minute
Which of the following is an example of an assembly line?
Person 1 performing step 1 and Person 2 performing steps 2 and 3.
Two people performing all three steps together
6
Assembly line
Has multiple stations
Work is divided among the stations
Each station performs a specific task
7
Open Ended
What are the advantages of assembly lines?
8
Open Ended
Task 1: Cut fabric to shape - 3 minutes
Task 2: Sew mask using sewing machine - 2 minutes
Task 3: Sew elastic - 1 minute
What would happen if person 1 were performing tasks 1 and 2 and Person 2 only task 3?
9
Multiple Choice
Having equal work content at each station of an assembly line is desirable.
True
False
10
Adding more tasks
Task 1: Cut fabric to shape - 3 minutes
Task 2: Sew fabric mask using sewing machine - 2 minutes
Task 3: Cut elastic to size - 1 minute
Task 4: Attach elastic to mask- 1 minute
Task 5: Pack mask in plastic wrap - 1 minute
11
Multiple Choice
Task 1: Cut fabric to shape - 3 minutes
Task 2: Sew fabric mask using sewing machine - 2 minutes
Task 3: Cut elastic to size - 1 minute
Task 4: Attach elastic to mask- 1 minute
Task 5: Pack mask in plastic wrap - 1 minute
Person 1: Tasks 1-2 (Takes 5 minutes)
Person 2: Tasks 3-5 (Takes 3 minutes)
Is the above allocation ok?
Yes
No
Can't Say
12
Multiple Choice
Task 1: Cut fabric to shape - 3 minutes
Task 2: Sew fabric mask using sewing machine - 2 minutes
Task 3: Cut elastic to size - 1 minute
Task 4: Attach elastic to mask- 1 minute
Task 5: Pack mask in plastic wrap - 1 minute
Person 1: Tasks 1-5 (Takes 4 minutes)
Person 2: Tasks 2-4 (Takes 4 minutes)
Is the above allocation ok?
Yes
No
13
Multiple Choice
Task 1: Cut fabric to shape - 3 minutes
Task 2: Sew fabric mask using sewing machine - 2 minutes
Task 3: Cut elastic to size - 1 minute
Task 4: Attach elastic to mask- 1 minute
Task 5: Pack mask in plastic wrap - 1 minute
Person 1: Tasks 1 & 3 (Takes 4 minutes)
Person 2: Tasks 2, 4 & 5 (Takes 4 minutes)
Is the above allocation ok?
Yes
No
14
Multiple Choice
Task 1: Cut fabric to shape - 3 minutes
Task 2: Sew fabric mask using sewing machine - 2 minutes
Task 3: Cut elastic to size - 1 minute
Task 4: Attach elastic to mask- 1 minute
Task 5: Pack mask in plastic wrap - 1 minute
Which allocation should we go for?
Allocation 1
Person 1: Tasks 1 & 3 (Takes 4 minutes)
Person 2: Tasks 2, 4 & 5 (Takes 4 minutes)
Allocation 2
Person 1: Tasks 1 & 5 (Takes 4 minutes)
Person 2: Tasks 2, 3 & 4 (Takes 4 minutes)
15
Open Ended
Why is Allocation 1 preferable?
16
Multiple Choice
While balancing an assembly line, precedence of tasks i.e which tasks have to come first and which next should be taken care of.
Yes
No
17
Multiple Select
Task 1: Cut fabric to shape - 3 minutes
Task 2: Sew fabric mask using sewing machine - 2 minutes
Task 3: Cut elastic to size - 1 minute
Task 4: Attach elastic to mask- 1 minute
Task 5: Pack mask in plastic wrap - 1 minute
What tasks have to precede Task 5?
Task 1
Task 2
Task 3
Task 4
None
18
Multiple Select
Task 1: Cut fabric to shape - 3 minutes
Task 2: Sew fabric mask using sewing machine - 2 minutes
Task 3: Cut elastic to size - 1 minute
Task 4: Attach elastic to mask- 1 minute
Task 5: Pack mask in plastic wrap - 1 minute
What tasks have to precede Task 4?
Task 1
Task 2
Task 3
Task 5
None
19
Multiple Select
Task 1: Cut fabric to shape - 3 minutes
Task 2: Sew fabric mask using sewing machine - 2 minutes
Task 3: Cut elastic to size - 1 minute
Task 4: Attach elastic to mask- 1 minute
Task 5: Pack mask in plastic wrap - 1 minute
What tasks have to precede Task 3?
Task 1
Task 2
Task 4
Task 5
None
20
Multiple Select
Task 1: Cut fabric to shape - 3 minutes
Task 2: Sew fabric mask using sewing machine - 2 minutes
Task 3: Cut elastic to size - 1 minute
Task 4: Attach elastic to mask- 1 minute
Task 5: Pack mask in plastic wrap - 1 minute
What tasks have to precede Task 2?
Task 1
Task 3
Task 4
Task 5
None
21
Precendence Relationships matter
Task 1 - No preceding activities
Task 2 - Task 1 is preceding activity
Task 3 - No preceding activitiies
Task 4 - Tasks 2 & 3 are preceding activities
Task 5 - Tasks 4 is preceding activity
Task allocation to stations should should satisfy precedence conditions.
Assembly Line Balancing
Understanding assembly lines
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