08 Manufacturing processes 3

Presentation

•

Engineering

•

Vocational training

•

Practice Problem

•

Medium

Kevin Little

Used 3+ times

FREE Resource

20 Slides • 24 Questions

Open Ended

How many factors can you name that influence the choice of material

Type response here

Open Ended

Drop forging can produce parts of complex shape. Describe the other main advantage of Drop Forging

Type response here

Multiple Choice

Every Design should begin with a

Good Idea

Problem

Moment of inspiration

A Product Design specification

Match

Match the below

The purpose of a design brief

The 1st core part of a design brief

The 2nd core part of a design brief

Form

Function

To set out the basic problem

The problem to be solved

The solution to be designed

The physical shape size and appearance

what it is supposed to do

Multiple Choice

What type of welding is this

MMA

(Stick Welding)

MIG

TIG

Resistance

(Spot Welding)

Match

Match the following

What

where

Who

when

Why

Could it do?

Could it be used

Could use it

Could it be used

Should it be used

Multiple Choice

What is the relationship between form and function?

Form should always dominate function

Function is secondary to form in product design

Function influences form, often following it

Form and function are independent of each other

Multiple Choice

What type of welding is this

MMA

(Stick Welding)

MIG

TIG

Resistance

(Spot Welding)

Multiple Choice

DMADV stands for

design measure analyse define validate

define measure analyse design verify

define measure analyse design validate

design measure analyse define verify

Multiple Choice

Verify cause & effect relationship and to determine the root cause(s) of the defect is the definition of ... stage

analyse

verify

control

design

Multiple Choice

What type of welding is this

MMA

(Stick Welding)

MIG

TIG

Resistance

(Spot Welding)

Open Ended

Basic Stress Calculation

A metal rod has a diameter of 50mm and it is subjected to tensile force of 2000 KN. What is the stress in the rod?

Give your answer to the nearest whole number

Type response here

Multiple Choice

What type of welding is this

MMA

(Stick Welding)

MIG

TIG

Resistance

(Spot Welding)

Open Ended

Can you think of any other metal manufacturing processes

Type response here

Open Ended

How many plastic manufacturing process can you name

Type response here

Research the following plastic manufacturing processes
1 Injection Moulding
2 Vacuum Forming
3 Blow Moulding
4 Plastic Extrusion

For each process;
explain the process,
attach a picture of each process
list typical applications / products produced

Activity 1

Research how manufactured parts are costed
1 What factors are considered in costing?

2 Select a simple part that could be manufactured by two different manufacturing processes and carry out a cost comparison based on producing 100 parts and 10,000 parts

Activity 2

Test your knowledge on various processes

Multiple Choice

What process is best suited to manufacture this part

Casting

Injection Moulding

Blow Moulding

Vacuum Forming

Extrusion

Multiple Choice

What process is best suited to manufacture this part

Casting

Drop Forging

Die Casting

Welding

Resistance Welding (spot)

Multiple Choice

What process is best suited to manufacture this part

Casting

Injection Moulding

Blow Moulding

Vacuum Forming

Extrusion

Multiple Choice

What process is best suited to manufacture this part

Casting

Drop Forging

Die Casting

Welding

Resistance Welding (spot)

Multiple Choice

What process is best suited to manufacture this part

Casting

Drop Forging

Die Casting

Welding

Resistance Welding (spot)

Multiple Choice

What process is best suited to manufacture this part

Casting

Injection Moulding

Blow Moulding

Vacuume Forming

Extrusion

Multiple Choice

What process is best suited to manufacture this part

Casting

Drop Forging

Die Casting

Welding

Resistance Welding (spot)

Multiple Choice

What process is best suited to manufacture this part

Casting

Injection Moulding

Blow Moulding

Vacuum Forming

Extrusion

Multiple Choice

What process is best suited to manufacture this part

Casting

Drop Forging

Die Casting

Welding

Resistance Welding (spot)

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