
Metals Lesson Year 10
Presentation
•
Design
•
10th Grade
•
Practice Problem
•
Medium
William O'Hara
Used 16+ times
FREE Resource
9 Slides • 7 Questions
1
Metals Lesson Year 10
Learning Objectives:
Learn how Welding works
Learn how Forging works
Learn how Casting works
Learn how to join metal
2
Recap on Metal Properties
Answer the following questions
3
Multiple Choice
What is the definition of Ductile?
A metal easily hammered into shape
A metal easily stretched into shape
A metal with good conductivity
4
Multiple Choice
What is the definition of Malleable?
A metal easily hammered into shape
A metal easily stretched into shape
A metal that is resistant to scratching
5
Multiple Choice
What is the definition of Hardness?
How difficult it is to scratch the surface
How difficult it is to shatter the metal
How easily the metals surface corrodes
6
Multiple Choice
What is the definition of Toughness
How difficult it is to scratch the surface
How difficult it is to shatter the metal
How easily the metals surface corrodes
7
Open Ended
What are some products which need a high tensile strength?
8
Fill in the Blanks
The process of applying a layer of zinc to the surface of a metal called
Type answer...
9
TIG Welding
TIG—i.e., tungsten inert gas—welding is highly versatile, enabling industry professionals to join a wide range of small and thin materials. It uses a non-consumable tungsten electrode to heat the metal and can be used with or without a filler.
10
MIG Welding
MIG—i.e., metal inert gas—welding is generally used for large and thick materials. It employs a consumable wire that acts as both the electrode and the filler material.
11
Difference between TIG and MIG
TIG welding is much slower, often resulting in longer lead times and greater production costs. Additionally, welders require highly specialized training to ensure they achieve proper precision and accuracy. However, it also offers greater control during the welding operation and produces strong, precise, and aesthetically pleasing welds.
As such, MIG is quicker and therefore cheaper, easier to use but less precise and strong joints.
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Open Ended
List 3 items of PPE you will need to wear when welding
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When welding you need to
Wear PPE - Heat proof gloves, Heat proof apron, Welding Mask
Hold the metal being welded together with magnets
Make sure to change the settings of the welder so they are correct for beginning welding - E.g. setting the amount of gas being released
Make sure to hold the electrode a centimetre away from the metal so it doesn't get attached to the metal
14
Forging
•Iron and steel can be heated until it softens. By applying a force the metal can be reformed. This is called FORGING.
•Shaping by forging rather than cutting ensures the grain of the metal is not interrupted. Forged components are therefore much stronger
15
Hand Forging
Hand forging is completed without the use of machinery, and instead uses hand tools
Most forging utilises an Anvil as a bed to shape the metal into place on
16
Drop Forging
Drop forging instead uses machinery to forge metal
A hot metal workpiece is placed into a Die, and the Punch is then hammered into place using machinery
Metals Lesson Year 10
Learning Objectives:
Learn how Welding works
Learn how Forging works
Learn how Casting works
Learn how to join metal
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