
Cooling System Testing, Maintenance, and Repair
Presentation
•
Instructional Technology
•
9th - 12th Grade
•
Practice Problem
•
Hard
Brandon Spiller
Used 49+ times
FREE Resource
16 Slides • 3 Questions
1
Cooling System Testing, Maintenance, and Repair
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After this lesson you will be able to:
List Common Cooling System Problems and their symptoms
Describe the most common causes of system leakage, overheating, and overcooling.
Perform a combustion leak test and system pressure test.
Check the major cooling system parts for proper operation
3
Cooling System Problem Diagnosis
Can you describe the cooling system problem? (temp light on, overheating, coolant loss)
When does the problem occur? (All the time, highway speeds, or when idling)
How long has the problem been present?
When was the last time the coolant was replaced?
Have any repair been made?
Have you noticed coolant leaks?
Any unusal noises? (Grinding at the front of the engine, hissing)
4
Multiple Choice
After gathering all the information from the last slide what should be done next?
Verify the concern
Connect the scantool and pull codes
Replace the most likely component
Return the car to the customer
5
Cooling System On-Board Diagnostics (OBD)
OBD Systems can monitor the following...
Coolant Temp
Coolant Level
Belt Tension
Performance out of range
Other related functions
6
Inspecting the Cooling System...
A visual inspection will often reveal the source of a cooling system concern.
Coolant Leaks
Loose or Missing Belts
Low Coolant
Pump Noises
Radiator Blockage
Coolant in the oil
7
Multiple Select
Select the three major cooling system problems.
Coolant Leaks
Overheating
Overcooling
Coolant Explosions
Over expansion
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Cooling System Faults can be grouped into three categories.
Coolant Leaks
Overheating
Overcooling
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Cooling System Leaks
Appear as wet, discolored areas around the engine
Smell like coolant (sweet)
Should be the same color as the coolant
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Multiple Select
Select all of the following that could indicate a cooling system leak...
Green Liquid dripping from the upper radiator hose
Low coolant level in the overflow tank
Engine will not reach operating temperature
The electric cooling fan never runs
15
Keep in mind...
If there is no sign of external coolant leak, then the leak may be internal to the engine.
Cracked Block
Cracked Cylinder Head
Blown Head Gasket
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How to find hard to identify cooling system leaks...
Cooling System Pressure Test
Low air pressure is forced into the cooling system to simulate cooling system pressure
Most common cooling system leak detection tool
Adds around 14PSI to the cooling system.
When pressure is on the system, inspect the system for leaks
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Cooling System Pressure Test Video
Canvas Under Day 21: Cooling System Pressure Test Video
Complete then you can leave the morning session.
See you in the afternoon.
Cooling System Testing, Maintenance, and Repair
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